SOLUTION ARCHITECTURE

Production & Material Flow

Plan the movement of materials between warehouse, buffers and production around when and where they are needed.

CoreLogis reviews material demand and process handoffs, then designs the routes and coordination before selecting fixed or mobile transport.

storage and load-transfer equipment in a partner warehouse

01What problem does this solve?

  • Travel between processes

    Long manual travel between processes

  • Warehouse and production

    Disconnected warehouse and production flow

  • Supply buffers

    Line-side replenishment and buffer requirements

  • Movement routes

    Multiple origins and destinations

  • Finished goods

    Production output returning to storage or moving to dispatch

  • Return flow

    Empty-container and return flow where relevant

02What would we assess?

We trace material movement to identify production waits, unnecessary forklift travel, work-in-progress congestion and gaps in buffer visibility.

  • Origins and destinations

    Material sources, destinations, load types and handling requirements at each handoff.

  • Movement demand

    Transfer frequency, peak demand, production takt or demand pattern, and material sequencing rules.

  • Route constraints

    Travel routes, crossings, pedestrian interfaces and interaction with existing equipment.

  • Line-side buffers

    Buffer requirements, line-side capacity, replenishment triggers and empty-container return paths.

  • Level changes

    Floor or level changes, storage interfaces and space available for transfers.

  • Control interfaces

    Movement requests, completion feedback, exception handling and anticipated process changes.

03How the system can work

The design defines when material is released, where it waits and what each handoff needs before the next movement starts. Production supply, work-in-progress transfers and empty-container returns may need different routes and sequencing rules.

  1. Receiving / Storage
  2. Buffer
  3. Transfer
  4. Production / Line-Side Supply
  5. Return / Downstream Process
Illustrative process sequence. Final layout and handoffs depend on the operation.

04Architecture options

Fixed routes may fit stable, repeatable transfers; mobile transport may fit changing pickup and delivery points. Neither is automatically preferable: load handling, site access, crossings and operating demand determine the choice.

Conveyor-Based Flow
Connect defined transfer points along fixed routes. Assess accumulation, handoffs and interaction with other activities.
AMR / AGV Movement
AMRs or AGVs may suit selected loads and routes. Review traffic interaction and pickup and delivery interfaces for the project.
Rail / RGV Transfer
Rail-guided vehicles may suit defined routes where access and handoff requirements fit the arrangement.
Vertical Transfer
Connect levels with lifters. Review transfer positions and demand alongside the surrounding material flow.
Mixed Fixed + Mobile Transport
Different handling methods may serve different routes. Coordinate their transfer points within one material-flow design.
Software-Coordinated Buffers and Supply
Align storage release, buffers and line-side supply with production demand. Define release rules, visibility and completion feedback.

05Technology building blocks

Routes, loads and handoff requirements guide equipment selection. CoreLogis coordinates transport and control components within the material-flow architecture. Technology selection follows customer requirements and is not restricted to a single partner; CoreLogis leads system integration.

CONSULT CORELOGIS

08Discuss your operation.

Share your material routes, production demand, current constraints, planned process changes and questions. We can start by mapping the required handoffs.

PROJECT CONSULTATION

Discuss Your Operation

Tell us what you want to improve, and we will start with your operation before discussing technology.

  1. Consult
  2. Design
  3. Deliver
  4. Support

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